haprotec GmbH
About us
For years, haprotec has been supplying state-of-the-art automation solutions for the automotive, electronics production, medical technology, assembly technology and testing technology sectors. All of our company's structures are geared towards the realisation of customer-specific systems.
Whether in assembly & testing technology or THT automation, our projects always consist of standardised applications and individually adapted developments. Our in-house development departments and a high level of vertical integration enable us to fulfil every task of a modern special machine manufacturer in the shortest possible time. Supplemented by the continuous improvement and expansion of our standard products and software applications, we act as a fully-fledged system automation provider.
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Products & services
Assistance systems
haprotec GmbH develops innovative assistance systems that increase efficiency, minimise errors and improve ergonomics in industrial production. These customised solutions help companies to optimise work processes and increase employee satisfaction. Philosophy of haprotec: haprotec puts people at the centre and offers ergonomic, flexible workstations. The goal is a productive and satisfying working environment for all employees. Our assistance systems: Head-Up Display (HUD): Projects placement instructions into the operator's field of vision to reduce placement times and increase product quality. Pick-By-Light (PBL): A wireless system that uses optical signals to support component removal, minimise picking errors and increase efficiency. Placement AOI: Automatic optical inspection that detects component errors in real time and thus contributes to quality assurance. T2020 material store: Ensures that materials are ready for the next work steps, which avoids waiting times and eliminates picking errors. Customisation to your needs: haprotec offers customised solutions that can be flexibly adapted to different production processes and requirements, including manual, semi-automated or fully automated applications. Advantages: Ergonomics: Reduces physical strain. Error reduction: Minimises errors and increases product quality Flexibility: Adaptable to changing production conditions. Efficiency: Optimised processes and shorter throughput times increase productivity. With these assistance systems, haprotec helps companies to increase productivity and at the same time improve ergonomics and quality in production.
Fully automatic permanent magnet assembly
haprotec GmbH has developed an innovative process for the fully automatic assembly of already magnetised magnets on rotors. This patented system utilises the existing magnetic force in a targeted manner and offers decisive advantages over conventional methods. Problems with conventional methods: Magnets are only magnetised after assembly - this causes high process costs, makes flexible designs more difficult and leads to susceptibility to errors. Design restrictions exist due to the need for brackets. Solution from haprotec: The new process automates magnet assembly, increases process stability, reduces costs and enables a high product variety on one platform. It reduces damage to magnets, expands the design scope and facilitates the integration of new motor types. Assembly process: 1. plasma cleaning of the magnets 2. precise adhesive application 3. optical control 4. exact magnet placement Optional process data acquisition allows connection to MES and trace systems. Customisable system concepts: haprotec offers: - XTS high-speed system - for high flexibility - Rotary indexing system - for space-saving production Both systems can be modularly customised and easily integrated into existing lines. Test laboratory: An in-house laboratory enables feasibility analyses with customer samples to guarantee optimum solutions. Conclusion: With this technology, haprotec offers a future-proof solution for the production of permanent magnet motors - efficient, flexible and high quality.