Exhibitor innovations

The successful MC product family from WERMA impresses with up to seven colors in just one luminaire. The series is available in two different sizes and optionally with or without additional acoustics. Thanks to the high IP69K protection rating and UL approval for the US market, the MC range of beacons can also be used in extreme conditions worldwide. The MC55 series is now also available as a touch version with smart functions. Powerful, robust and compact product family in two sizes The MC series from WERMA is available in two sizes: the MC35 has a diameter of 35 mm and the MC55 measures 55 mm. Both LED lights offer up to seven colors - red, yellow, green, white, blue, violet and turquoise - in a single light. Alternatively, a tricolor version with the colors red, yellow and green is available. All models are also available with loud acoustics to attract additional attention. The lights are not only clearly visible from all sides, but also offer a long service life of up to 50,000 hours, making them particularly easy to maintain. They are also robust and designed for extreme operating conditions. Thanks to the high IP69K protection rating and UL approval for the US market, they can be used worldwide, including in food processing and other demanding industries. New variants with smart touch function WERMA is now expanding the compact MC series with two new models: the MC55 Touch and MC55 Touch Smart. Both variants offer additional smart functions such as status change by touch, acknowledgement and time-based escalation modes. This provides even more flexibility and smart solutions for industrial applications. The new products add an innovative touch function to the MC55 series and offer intelligent solutions for modern machine and system control: The new MC55 Touch offers three predefined colors red, yellow and green in just one light. The user can trigger a pulse signal by touching it and thus provide feedback to a control system.

The successful MC product family from WERMA impresses with up to seven colors in just one luminaire. The series is available in two different sizes and optionally with or without additional acoustics. Thanks to the high IP69K protection rating and UL approval for the US market, the MC range of beacons can also be used in extreme conditions worldwide. The MC55 series is now also available as a touch version with smart functions. Powerful, robust and compact product family in two sizes The MC series from WERMA is available in two sizes: the MC35 has a diameter of 35 mm and the MC55 measures 55 mm. Both LED lights offer up to seven colors - red, yellow, green, white, blue, violet and turquoise - in a single light. Alternatively, a tricolor version with the colors red, yellow and green is available. All models are also available with loud acoustics to attract additional attention. The lights are not only clearly visible from all sides, but also offer a long service life of up to 50,000 hours, making them particularly easy to maintain. They are also robust and designed for extreme operating conditions. Thanks to the high IP69K protection rating and UL approval for the US market, they can be used worldwide, including in food processing and other demanding industries. New variants with smart touch function WERMA is now expanding the compact MC series with two new models: the MC55 Touch and MC55 Touch Smart. Both variants offer additional smart functions such as status change by touch, acknowledgement and time-based escalation modes. This provides even more flexibility and smart solutions for industrial applications. The new products add an innovative touch function to the MC55 series and offer intelligent solutions for modern machine and system control: The new MC55 Touch offers three predefined colors red, yellow and green in just one light. The user can trigger a pulse signal by touching it and thus provide feedback to a control system.

The successful MC product family from WERMA impresses with up to seven colors in just one luminaire. The series is available in two different sizes and optionally with or without additional acoustics. Thanks to the high IP69K protection rating and UL approval for the US market, the MC range of beacons can also be used in extreme conditions worldwide. The MC55 series is now also available as a touch version with smart functions. Powerful, robust and compact product family in two sizes The MC series from WERMA is available in two sizes: the MC35 has a diameter of 35 mm and the MC55 measures 55 mm. Both LED lights offer up to seven colors - red, yellow, green, white, blue, violet and turquoise - in a single light. Alternatively, a tricolor version with the colors red, yellow and green is available. All models are also available with loud acoustics to attract additional attention. The lights are not only clearly visible from all sides, but also offer a long service life of up to 50,000 hours, making them particularly easy to maintain. They are also robust and designed for extreme operating conditions. Thanks to the high IP69K protection rating and UL approval for the US market, they can be used worldwide, including in food processing and other demanding industries. New variants with smart touch function WERMA is now expanding the compact MC series with two new models: the MC55 Touch and MC55 Touch Smart. Both variants offer additional smart functions such as status change by touch, acknowledgement and time-based escalation modes. This provides even more flexibility and smart solutions for industrial applications. The new products add an innovative touch function to the MC55 series and offer intelligent solutions for modern machine and system control: The new MC55 Touch offers three predefined colors red, yellow and green in just one light. The user can trigger a pulse signal by touching it and thus provide feedback to a control system.

On the outside, nothing has changed. But the completely reworked RF IS FL wireless inductive sensors, which steute steute business division Controltec will be presenting at the AAA 2025, feature new high-utility functions for users in mechanical and plant engineering, as well as industrial manufacturing. Two goals were at the heart of the re-design. Firstly, the cylindrical sensors in diameters M 8, M 12, M 18 and M 30 are now also suitable for flush mounting. To date, this was not possible because battery-powered wireless inductive sensors with a fixed switching point would detect the surrounding metallic material and switch accordingly. This unfortunately often ruled out their use in some applications – e.g. the detection of material handling in robot grippers, or the detection of workpieces in machine tools or assembly and handling units. The steute engineers have managed to open up these additional application fields by developing their latest generation as FLexible sensors with digital autocalibration. The inductive sensors now no longer have a fixed switching point, but adjust their switching point automatically and dynamically to the situation in question. And this includes the distinction between flush and non-flush mounting. The sensors can even adjust to dynamic changes, such as increasing dirt levels. The sensors are thus always fit for use and only switch when required by the situation or the user. The second goal – reduced power consumption – has also been achieved. Certain measures now considerably lengthen the battery lifetime in the universal radio modules, suitable for connection to up to four RF IS FL. Overall, the power requirement could be reduced by as much as 80%, compared to the previous model.

Maximum mobility with the highest level of safety up to Cat. 4 / PL e or SIL 3 The new wireless safety system RE 6900 from the SAFEMASTER W series is the perfect solution if you want to work safely and reliably in hazardous areas during maintenance or machine setup - with maximum mobility. The wireless enabling switch enables safe operation and prevents the unintentional initiation of dangerous movements, as only an activated centre position of the three-stage switch gives the wireless enable for machine movement. Releasing or pressing the switch interrupts the movement and triggers a safetyrelated shutdown. Thanks to its ergonomic design, the wireless enabling switch f its perfectly in the hand and allows intuitive one-handed operation - with maximum safety up to Cat. 4 / PL e or SIL 3. The wireless enabling switch is primarily used in robotics for service and maintenance work, while the wireless emergency stop is particularly convincing in large-scale facilities, transport or logistics areas - anywhere where a quick response from a distance is required. With bidirectional wireless communication, motion and shock detection and user authentication via RFID the wireless safety system RE 6900 enables maximum safety and flexibility in everyday industrial use. - For safety applications up to Cat. 4 / PL e or SIL 3 - Maximum mobility with the highest level of safety - Ergonomic design for fatigue-free working

Maximum mobility with the highest level of safety up to Cat. 4 / PL e or SIL 3 The new wireless safety system RE 6900 from the SAFEMASTER W series is the perfect solution if you want to work safely and reliably in hazardous areas during maintenance or machine setup - with maximum mobility. The wireless enabling switch enables safe operation and prevents the unintentional initiation of dangerous movements, as only an activated centre position of the three-stage switch gives the wireless enable for machine movement. Releasing or pressing the switch interrupts the movement and triggers a safetyrelated shutdown. Thanks to its ergonomic design, the wireless enabling switch f its perfectly in the hand and allows intuitive one-handed operation - with maximum safety up to Cat. 4 / PL e or SIL 3. The wireless enabling switch is primarily used in robotics for service and maintenance work, while the wireless emergency stop is particularly convincing in large-scale facilities, transport or logistics areas - anywhere where a quick response from a distance is required. With bidirectional wireless communication, motion and shock detection and user authentication via RFID the wireless safety system RE 6900 enables maximum safety and flexibility in everyday industrial use. - For safety applications up to Cat. 4 / PL e or SIL 3 - Maximum mobility with the highest level of safety - Ergonomic design for fatigue-free working

The WireTerminal X3100 produces pre-assembled wires for control cabinet wiring fully automatically, quickly, flexibly, and reliably. Up to 36 different wires can be processed without changeover. The wire cross-section ranges from 0.5 mm² to 6 mm². With double-crimped ferrules, the WireTerminal X3100 can achieve a cycle time of just 3 seconds. This is made possible, among other things, by the 3-station linear shuttle for simultaneous end processing. The X3100 grows with your requirements: Numerous optional processing stations expand the basic configuration as needed. These include, among other things: – 16-way crimper with Quattrocrimp tool – Ultrasonic compacting station – Quadruple servo press station for insulated, tape-mounted contacts – Ultra-short wire station for wire lengths from 90 mm – Wire marking station for up to 2 inkjet printers – Heat shrink tubing station for printed heat shrink tubing. Smart wire feed cassettes and wire rails with displays provide live updates during the process. Output is available in wire chains, wire rails, or via a wire chain bundler, which bundles wire chains with a separate, printed label.

Maximum power & seamless integration With 4.4 kWh and 20 kW, our lithium battery off ers outstanding power density and energy density. Thanks to seamless communication with the Wöhrle HMI (Human Machine Interface), you will be able to read important data directly on the display and receive it via SNMP (Simple Network Management Protocol), for example. This integrated communication enables effi cient monitoring of your battery storage system. Flexible use With its remarkable fl exibility, our lithium battery is the ideal choice for harsh environments, whether outdoors or in industrial applications. Its wide temperature range enables reliable performance even under extreme conditions. Safe & Secure With integrated isolating elements in every battery, we set new standards in terms of safety. You can rest assured that your power supply is guaranteed even in the event of unforeseen events, without having to rely on higher-level facilities or UPS systems. Our battery guarantees security through read-only access. This means that it remains operational at all times, even in the event of targeted attacks. Easy installation Thanks to its extremely compact format of just 2 U, installation can be carried out by two people without mechanical lifting aids. In addition, the hot-plug function and the self-fi nding plug make installation easier. The mounting concept makes it possible to replace the battery in a few simple steps. In addition, the 19-inch fi xing concept enables simple and problem-free integration into the standard cabinet format. Despite its high performance, the battery weighs only 43 kg, which also makes it easier to handle.

Maximum power & seamless integration With 4.4 kWh and 20 kW, our lithium battery off ers outstanding power density and energy density. Thanks to seamless communication with the Wöhrle HMI (Human Machine Interface), you will be able to read important data directly on the display and receive it via SNMP (Simple Network Management Protocol), for example. This integrated communication enables effi cient monitoring of your battery storage system. Flexible use With its remarkable fl exibility, our lithium battery is the ideal choice for harsh environments, whether outdoors or in industrial applications. Its wide temperature range enables reliable performance even under extreme conditions. Safe & Secure With integrated isolating elements in every battery, we set new standards in terms of safety. You can rest assured that your power supply is guaranteed even in the event of unforeseen events, without having to rely on higher-level facilities or UPS systems. Our battery guarantees security through read-only access. This means that it remains operational at all times, even in the event of targeted attacks. Easy installation Thanks to its extremely compact format of just 2 U, installation can be carried out by two people without mechanical lifting aids. In addition, the hot-plug function and the self-fi nding plug make installation easier. The mounting concept makes it possible to replace the battery in a few simple steps. In addition, the 19-inch fi xing concept enables simple and problem-free integration into the standard cabinet format. Despite its high performance, the battery weighs only 43 kg, which also makes it easier to handle.

WS-1000: The modular WS-1000 system combines flexibility with standardization. Basic enclosures in various sizes can be further customized with accessory components. Support systems, front panels, and mounting frames can be flexibly combined. Rapid availability combined with individualization. Particularly economical for recurring projects with varying requirements. All WS-1000 components are perfectly matched and meet industrial protection standards. Ideal for machine builders and automation specialists with growing product portfolios. German quality, short delivery times. Modern, ergonomically optimized design with freely selectable RAL color. Customer-specific height and width: modularly combinable enclosure depths from 65-385 mm. IP65 protection class: ideal for harsh industrial environments. Design profile: optionally swiveling or fixed. Rear panel: swiveling or screwed – depending on requirements. Empty enclosure, partially equipped, or ready for connection – individually configurable. Integrated screw channels for flexible internal mounting and expansion. Compatibility with customer-specific support systems and stand solutions. Visualization option: As a special highlight, the WS-1000 enclosure offers an optional integrated LED visualization system – stylish, functional, and unique on the market: Side-integrated LED status indicator: visible from all sides – without any additional surface-mounted lights. RGB or pixel variant: optionally with up to 7 colors or individually controllable pixels for flexible signaling. Versatile use as a status indicator, progress indicator, or design element. Flexible PLC connection: either via customer-supplied controller or via pre-built control modules – including efficient circuit diagram creation. Industrial clarity meets Modern design. The integrated visualization system transforms a housing into a communicating system – functional, versatile, and a real eye-catcher.

The WSV is an electric spray valve for the reliable application of media ranging from low to high viscosity. With its compact design (134.5 × 25 × 45 mm) and integrated electronics, it can be embedded directly into new or existing production systems without additional control hardware. Via an Ethernet-based bus connection, all process data can be fully configured and visualised using a web-based dashboard. Features include four digital inputs/outputs for controlling peripheral devices, an optional valve heating unit with temperature regulation and – in the Professional version – a pressure sensor for monitoring the process pressure profile. An integrated push button allows manual triggering to check the spray pattern, simplifying commissioning and maintenance. The WSV offers real-time monitoring and documentation of key process parameters. Remote configuration and diagnostics via the web interface enable efficient fault detection. Alarms and messages can be freely configured and linked to specific process values. This enhances process capability, overall equipment effectiveness (OEE) and product quality. Compared with pneumatic or hydraulic solutions, the electric actuation of the WSV provides highly precise control with reduced energy consumption. This results in significantly lower operating costs, particularly in energy-intensive applications. The three versions BASIC, ADVANCED and PROFESSIONAL covers different requirements. All variants share identical dimensions and can be easily integrated into systems thanks to their modular design. Replaceable components reduce maintenance costs and downtime. Add-ons such as Ethernet bus, needle stroke monitoring or multi-parameter sets, as well as firmware updates, extend functionality and keep the WSV spray valve up to date.

Linear Conveyor Module LCMR200 Yamaha's answer to the Next Generation of Production Line design. Convert transfer process into “value-added” assembly process. Max. Speed: 2500mm/sec Repeatability: ±5μm Max. Payload: 30 Kg Max. Acceleration: 1.3G - All the sliders can be operated /programmed independently. - High acceleration rate - Mechanical tolerance between sliders +/-30 µm (Dowel hole standard) - Built-in driver saves electrical wiring - No origin process needed - Optimal for traceability management - Variable speed control between work stations. - Assembly can be done while parts are on the conveyor

The Series D valve terminal is one of the key technologies for modern automation. It is compact, modular and easy to integrate into advanced systems. Thanks to the proprietary CoilVision® technology, it continuously monitors the status of the solenoid valves, provides operating data and enables predictive maintenance to minimise downtimes. The portfolio is complemented by the PRE series proportional pressure regulator, which is also equipped with CoilVision®. It ensures dynamic pressure control and optimised maintenance management. The new collaborative gripper series CSPT is an intelligent pneumatic gripping system with integrated valves and sensors. It records and transmits data, measures and controls force and position, thereby increasing process quality, cycle times and efficiency. Intelligent consumption and energy monitoring is provided by the smart FSX series flow meter, which continuously monitors parameters such as flow rate, temperature, humidity and pressure. The BPA series booster enables a local pressure increase in pneumatic circuits without affecting the overall pressure - ideal for targeted performance increases of individual devices with optimised energy consumption. The range is rounded off by the compact Series 3E electromechanical cylinders in combination with the DRVI drive, where the integration of motor and actuator with vector control technology optimises operation and reduces energy consumption. In the field of collaborative robotics, the new pneumatic gripper series CSSP sets standards: safe, precise and user-friendly for machine tending and end-of-line applications. The range has been expanded to include END LOCK cylinders Series 63 with automatic mechanical end position locking and MD Safemax safety valves with sensors and fast venting - ideal for critical applications.