Exhibitor innovations

STOBER has further developed its One Cable Solution (OCS) in cooperation with encoder manufacturer HEIDENHAIN and launched the next generation on the market. With the future-proof HEIDENHAIN EnDat® 3 protocol, the new hybrid cable can reliably connect motors and drive controllers at a distance of up to 100 metres. The user receives a complete system consisting of synchronous servomotor, cable and matching drive controller. To connect a motor to a drive controller, two cables are usually used: one transmits the encoder data, the other the electrical power. With OCS, a hybrid cable takes over both tasks. With small weak points: If the encoder and drive controller are further than 15 metres apart, the data can no longer be transmitted without interference. In this case, one output choke per cable becomes necessary. This component is expensive and requires additional space in the control cabinet. Since chokes generate heat, appropriate cooling is required. STOBER has solved these problems in cooperation with HEIDENHAIN: They have further developed the already existing STOBER single-cable solution and optimised it especially for highly dynamic applications in drag chains.

i-series motec The new decentralized frequency inverter generation Next level: i650 expands the solution space​ i650 motec offers additional new functions compared to the i550 motec. With the Logic PLC, the decentralized frequency drive solves stand-alone applications of single or multiple drives. ​This integrated intelligence makes solutions independent of a higher-level control system possible. This saves hardware and integration costs, and the overall machine design remains clearer. ​ The integrated positioning function of the i650 is ideal for turntables, corner transfer conveyors and lifting stations. ​Safety is also enhanced with STO via CIP Safety in addition to STO.

i-series motec The new decentralized frequency inverter generation Next level: i650 expands the solution space​ i650 motec offers additional new functions compared to the i550 motec. With the Logic PLC, the decentralized frequency drive solves stand-alone applications of single or multiple drives. ​This integrated intelligence makes solutions independent of a higher-level control system possible. This saves hardware and integration costs, and the overall machine design remains clearer. ​ The integrated positioning function of the i650 is ideal for turntables, corner transfer conveyors and lifting stations. ​Safety is also enhanced with STO via CIP Safety in addition to STO.

i-series motec The new decentralized frequency inverter generation Next level: i650 expands the solution space​ i650 motec offers additional new functions compared to the i550 motec. With the Logic PLC, the decentralized frequency drive solves stand-alone applications of single or multiple drives. ​This integrated intelligence makes solutions independent of a higher-level control system possible. This saves hardware and integration costs, and the overall machine design remains clearer. ​ The integrated positioning function of the i650 is ideal for turntables, corner transfer conveyors and lifting stations. ​Safety is also enhanced with STO via CIP Safety in addition to STO.

i-series motec The new decentralized frequency inverter generation Next level: i650 expands the solution space​ i650 motec offers additional new functions compared to the i550 motec. With the Logic PLC, the decentralized frequency drive solves stand-alone applications of single or multiple drives. ​This integrated intelligence makes solutions independent of a higher-level control system possible. This saves hardware and integration costs, and the overall machine design remains clearer. ​ The integrated positioning function of the i650 is ideal for turntables, corner transfer conveyors and lifting stations. ​Safety is also enhanced with STO via CIP Safety in addition to STO.

i-series motec The new decentralized frequency inverter generation Next level: i650 expands the solution space​ i650 motec offers additional new functions compared to the i550 motec. With the Logic PLC, the decentralized frequency drive solves stand-alone applications of single or multiple drives. ​This integrated intelligence makes solutions independent of a higher-level control system possible. This saves hardware and integration costs, and the overall machine design remains clearer. ​ The integrated positioning function of the i650 is ideal for turntables, corner transfer conveyors and lifting stations. ​Safety is also enhanced with STO via CIP Safety in addition to STO.

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Embedded OPC UA server/client with integrated firewall for SIMATIC, Mitsubishi and Rockwell controllers. It is a compact device for DIN rail mounting with two 1Gbit Ethernet ports and a 24V power supply. The IBH Link UA Quad Core 64 Bit is a much more powerful device for demanding applications, as it works with a 64 bit 1.8 Ghz processor with 4GB RAM. (For comparison: The IBH Link UA Quad Core 32 Bit works with a 32 Bit 1 Ghz processor with 2GB RAM.) Furthermore, the IBH Link UA Quad Core offers the possibility to extend the functionality with Cloud Services by using an SD card. MQTT connection: User-defined OPC UA variables can be exchanged with an MQTT broker/server. The IBH Link UA can therefore be used as a layer between machines and control systems (MES, ERP...) independently of controllers. Support of data models and methods with Python: To link data models or companion specs with Python modules on the IBH Link UA, the desired companion spec or data model is integrated into the project on the IBH Link UA. The OPC Foundation has specified data models for a variety of industries. For industrial automation, for example, there are data models for the automation of production plants and machines, such as machine control, monitoring and diagnostics, as well as production process management and energy management. This means that all the possibilities offered by Python can be used. GDS - Global Discovery Service (Server/Client): A Global Discovery Server (GDS) provides mechanisms for the central administration of the following components: • CA-signed certificates and self-signed certificates • Trusted lists and certificate revocation lists (CRL) A GDS thus provides an access point for central certificate management. It therefore takes on the role of a security server within an OPC UA network. Optionally, it is possible to install a GDS server from Unified Automation as a Docker container.

mechanics • Festo checkbox CHB-C-N, mechanically replaceable 1:1 • Optical imaging ratio is retained, test programs can be used 1:1 software • IFC-Checkkon and IFC-Checkopti backwards compatible and can be used for Festo-Checkbox CHB-C-N • Test programs and checkbox configuration can be adopted 1:1 electronics • All of them have been used since then for Festo checkbox replacements. I/Os available General • Teach-IN function • No special electronics design • Standard electronic components • Future-oriented and future-proof • Special designs and applications possible • Downwards compatible with legacy devices

mechanics • Festo checkbox CHB-C-N, mechanically replaceable 1:1 • Optical imaging ratio is retained, test programs can be used 1:1 software • IFC-Checkkon and IFC-Checkopti backwards compatible and can be used for Festo-Checkbox CHB-C-N • Test programs and checkbox configuration can be adopted 1:1 electronics • All of them have been used since then for Festo checkbox replacements. I/Os available General • Teach-IN function • No special electronics design • Standard electronic components • Future-oriented and future-proof • Special designs and applications possible • Downwards compatible with legacy devices

Maximum flexibility One particular highlight of the ihD is its adaptable connection technology: the input hybrid connector can be configured to face either the rear or the top, depending on the installation. In the stand-alone version of the ihD, a 300-degree rotatable plug is also available for motor and encoder connections. This makes integration into existing machine concepts much easier, saving both space and cabling. Minimal cabling effort The distinctive feature of the decentralized ihD servo inverter is its hybrid cabling concept. A single cable transmits power, STO (Safe Torque Off), 24 volts and communication in equal measure, connecting all interlinked components using the daisy chain method. This significantly reduces installation effort. Compared to a centralized concept, it saves up to 70 percent of cabling costs. Flexible and robust The ihD is available as a stand-alone version or as motor-integrated version ihD-DT5. It offers the user a wide range of power ratings and a high degree of flexibility: with a rated current of eight amps, even a triple overload* does not push the device to its limits. This gives the user greater freedom and flexibility when it comes to designing drive axes. Thanks to its EMC-compatible aluminum housing, enhanced protection class IP65 and resistance to shock and vibration, even harsh operating conditions are not a particular challenge for the ihD. *depending on device version

The NC joining module Integrated Joining System IJSys Type 2168A... with integrated servo amplifier, strain gauge force sensor, and functional safety for a nominal joining force of 2.5 kN is particularly suitable for force-displacement-monitored assembly and joining processes. - Standardized interface according to ISO 15552 - Force sensor for precise measurement and process control - Easy installation thanks to integrated power electronics - High dynamics thanks to direct drive - Compact design The Integrated Joining System IJSys Type 2168A... electromechanical joining modules combine all the components necessary for a reliable joining process in a compact and robust housing. The ball screw drive converts the rotary motion of the integrated servomotor into linear motion, enabling standard functions such as joining to block, position and force-controlled joining, as well as movement to intermediate positions. Force measurement is performed by the strain gauge force sensor integrated in the flange, which is digitized directly in the unit. In addition to the sensor- and drive technology, the safety technology required for operation is also integrated. Safe Torque Off (STO) and a holding brake with Safe Brake Control (SBC) are available for this purpose. Correct wiring of the safety technology, a 24 VDC supply to the logic, and a 48 VDC supply to the power unit are required for operation. Communication with the joining module takes place in real time via EtherCAT. In addition to force-displacement information, control and status signals are also transmitted. In combination with maXYmos NC Type 5847C... from variant C0 onwards, all known options for process control and monitoring are available. The fieldbus slave interfaces provided enable communication with the system via PROFIBUS, PROFINET, EtherNet/IP, or EtherCAT. The Ethernet interface can be used to transfer quality data via various protocols, as well as for visualization via VNC and data backups.

The NC joining module Integrated Joining System IJSys Type 2168A... with integrated servo amplifier, strain gauge force sensor, and functional safety for a nominal joining force of 2.5 kN is particularly suitable for force-displacement-monitored assembly and joining processes. - Standardized interface according to ISO 15552 - Force sensor for precise measurement and process control - Easy installation thanks to integrated power electronics - High dynamics thanks to direct drive - Compact design The Integrated Joining System IJSys Type 2168A... electromechanical joining modules combine all the components necessary for a reliable joining process in a compact and robust housing. The ball screw drive converts the rotary motion of the integrated servomotor into linear motion, enabling standard functions such as joining to block, position and force-controlled joining, as well as movement to intermediate positions. Force measurement is performed by the strain gauge force sensor integrated in the flange, which is digitized directly in the unit. In addition to the sensor- and drive technology, the safety technology required for operation is also integrated. Safe Torque Off (STO) and a holding brake with Safe Brake Control (SBC) are available for this purpose. Correct wiring of the safety technology, a 24 VDC supply to the logic, and a 48 VDC supply to the power unit are required for operation. Communication with the joining module takes place in real time via EtherCAT. In addition to force-displacement information, control and status signals are also transmitted. In combination with maXYmos NC Type 5847C... from variant C0 onwards, all known options for process control and monitoring are available. The fieldbus slave interfaces provided enable communication with the system via PROFIBUS, PROFINET, EtherNet/IP, or EtherCAT. The Ethernet interface can be used to transfer quality data via various protocols, as well as for visualization via VNC and data backups.