Exhibitor innovations

The integrated servomotors MAC404, MAC804, MAC1004 and MAC1404 represent a powerful generation of AC servo motors with built-in Ethernet interface, integrated ePLC, and battery-free absolute multi-turn encoder. All models operate directly from 115/230 VAC and combine motor, power electronics, controller, encoder and communication in one compact unit. This significantly reduces wiring effort, cabinet size and installation time. The power range spans from 400 W (MAC404) up to 1500 W (MAC1404), with peak power levels reaching up to 4,500 W. All motors offer a speed range of 0–3000 RPM (max. 3600 RPM) and deliver nominal torques from approx. 1.3 to 4.8 Nm with peak torques exceeding 14 Nm, depending on the model. Various flange sizes and motor lengths are available, with optional integrated brake. Protection classes range from IP55 to IP66/IP67, combined with robust M12/M16 industrial connectors. Key features across the entire series include: integrated Industrial Ethernet interfaces (e.g., EtherCAT, Profinet, EtherNet/IP, Modbus TCP), built-in ePLC for decentralized automation directly inside the motor, STO safety function (Safe Torque Off), battery-free absolute multi-turn encoder, flexible option modules such as IO-Link, RS485, CANopen, wireless extensions and additional I/O modules. Thanks to their fully integrated architecture, the MAC motors are ideal for compact machines, modular systems, robotics, packaging equipment, handling systems and any application requiring high performance in a minimal footprint. Their combination of power density, simple installation, wide protocol support and decentralized intelligence makes them one of the most versatile AC servo solutions for modern Industry 4.0 environments.

ASUS PE2100N and Irida Labs More efficient warehouse logistics, transparent inventories, safe workspaces: The combination of the ASUS PE2100N and Irida Labs' Vision AI software delivers everything modern industrial environments need. At the AAA trade fair in Chemnitz, FORTEC Integrated will demonstrate how intelligent image recognition can be used to monitor, optimize, and automate processes directly on-site – completely without the cloud. Intelligence directly in the system The ASUS PE2100N is a fanless edge system for AI applications in harsh industrial environments. Equipped with NVIDIA Jetson AGX Orin (up to 275 TOPS), it is suitable for demanding Vision AI tasks. Cameras and sensors can be connected directly via four PoE LAN ports. The wide temperature range of -25°C to +55°C, robust construction, and voltage resistance of 9–36 VDC ensure long-term reliability. Local Real-Time Vision AI The Irida Labs platform analyzes video data locally on the device. It automatically detects warehouse movements, logs inventory changes, reports stockouts, and provides structured data for process optimization – without delay and without the cloud. Greater security through AI The solution monitors security-relevant zones, detects pedestrian movements, warns of blocked escape routes or collisions, and automatically documents critical events for greater transparency and security in operations. 100% local – 0% cloud All data remains within the company. This protects sensitive information, reduces network load, and saves ongoing cloud costs. Ideal for industries with high data protection requirements. Flexible and scalable With numerous interfaces such as PoE LAN, 10 GbE, COM, CAN, HDMI, and M.2, the system is easy to integrate. Whether as a retrofit or for new projects, Ubuntu support, TPM, and watchdog complete the package. Experience it live Visit FORTEC at our booth F-119 in the foyer and experience edge vision in action – reliable, efficient, and 100% local.

This solution serves as an interactive dashboard for manual operational data acquisition in quality control. Through a touchscreen display, workers can interact with the dashboard and make entries on the items inspected. If an item is without defects, the worker can log this by pressing the “OK” button. If an item is faulty, the error can be specified in more detail using the corresponding buttons. Based on this data, the dashboard provides your employees with an overview of their own and neighboring production lines. Thanks to the real-time visualization, they also see immediately if a certain error has become disproportionately frequent. This allows them to react quickly and optimize the corresponding production process immediately. All the data collected through the touchscreen is stored and persisted in a list in Peakboard Hub. This allows you to use the data not only for a real-time overview, but also for historical analysis. The long-term analysis can be performed either via this dashboard or using a BI tool such as Power BI, Tableau or Click. Download the template now for free and customize it to your individual needs or your company’s corporate design. For even easier usability, all scripts in this template were created using Peakboard Building Blocks, our low-code script editor.

Inefficient assembly processes and frequent errors lead to production delays and quality problems. There is often a lack of clear guidance and support for workers to perform their tasks efficiently. Lack of visibility into the progress of assembly jobs makes it difficult to effectively manage production flow and identify bottlenecks early. Overcoming these challenges requires a worker assistance system that provides clear guidance, real-time feedback, and comprehensive monitoring of assembly processes. Peakboard’s interactive dashboard provides your workers with all the information and guidance they need to complete assembly jobs accurately and error-free. By combining descriptive texts, images, technical drawings and material lists, the assembly steps are visualized in a clear and understandable way. The system also records important parameters during the assembly process to enable real-time monitoring and evaluation. This includes, for example, recording the time required and counting the OK and NOK parts at the end of assembly. In addition, you can directly reorder the required materials in the internal warehouse logistics or, if necessary, report problems to production managers to reduce waiting times.

Inefficient assembly processes and frequent errors lead to production delays and quality problems. There is often a lack of clear guidance and support for workers to perform their tasks efficiently. Lack of visibility into the progress of assembly jobs makes it difficult to effectively manage production flow and identify bottlenecks early. Overcoming these challenges requires a worker assistance system that provides clear guidance, real-time feedback, and comprehensive monitoring of assembly processes. Peakboard’s interactive dashboard provides your workers with all the information and guidance they need to complete assembly jobs accurately and error-free. By combining descriptive texts, images, technical drawings and material lists, the assembly steps are visualized in a clear and understandable way. The system also records important parameters during the assembly process to enable real-time monitoring and evaluation. This includes, for example, recording the time required and counting the OK and NOK parts at the end of assembly. In addition, you can directly reorder the required materials in the internal warehouse logistics or, if necessary, report problems to production managers to reduce waiting times.

Control addressable LED strips and lighting systems flexibly via IO-Link – regardless of protocol or manufacturer. > Compatible with all common LED control protocols > Easy integration into existing IO-Link systems > Manufacturer-independent & future-proof for every LED application > Precise industrial LED control of colors, brightness, and effects >> The three biggest advantages of the IO-Link LED controller for industrial lighting control << Manufacturer-independent: The DIANA IO-Link LED controller puts an end to restrictions imposed by proprietary systems. You can freely choose LED strips or other lighting solutions and control them via IO-Link. A total of over 35 protocols for addressable LEDs are integrated, including well-known standards such as SK6812, WS2812B, WS2813, WS2815, APA104, and UCS1903. This means you are independent of expensive special products from individual manufacturers and retain maximum flexibility. Versatile and flexible: The DIANA IO-Link LED controller is available in versions with one, two, or four output channels. These can be operated synchronously or independently of each other—whatever suits your needs. Combined with powerful lighting functions such as segmentation, flashing, pulsing, running lights, or level indicators, there are no limits to creative lighting design. Suitable for industrial use The DIANA IO-Link LED controller was specially developed for tough continuous use in industrial environments. A robust housing, reliable electronics, and simple parameterization ensure easy commissioning and smooth operation. Flexible use wherever you need it.

23SXio Series High-precision, piezoresistive pressure transmitters with metal diaphragm and IO-Link interface in Class 0,1%FS Special Features • IO-Link interface according to IEC 61131-9 • Various process data formats • Can be used as a pressure switch • Easy integration into the bus system via IO-Link master • high precision • Excellent long-term stability Technology • Piezoresistive pressure sensor chip, isolated and encapsulated • Design without internal seal • High-quality pressure transducer and proven mathematical compensation Typical Applications • Automation technology • Hydraulics and pneumatics • Industrial applications • Food industry • Biotechnology • Pharmaceuticals • Chemical industry

IRIS77 - Factory Operation System IRIS77 unifies production, quality, maintenance, and planning data in real time so leaders can decide faster on consistent facts. Early warnings surface deviations before they become downtime, scrap, or delivery risk. Visibility: KPIs/status | Alerts: anomalies/bottlenecks | Decision support: cause/impact/actions | Audit-ready history | Improvement: prioritize by effect.

YOUR PARTNER FOR INNOVATIVE AND MODERN PRODUCTION LOGISTICS IWI® is an AMR (Autonomous Mobile Robot) that moves autonomously without external guidance aids. Using artificial intelligence, the software calculates the robot's optimal path in its environment. In contrast to a classic AGV (Automatic Guided Vehicle), the AMR does not require any orientation aids such as floor markings or rails. AUTONOMOUS The AMR moves autonomously to an unlimited number of stations, which can be selected simply by clicking on the map. FLEXIBLE We are your partner for complete solutions (mechanical adaptation, programming, communication) for a perfect integration into your production environment. INTUITIVE With the intuitive user profile on the tablet the customer can easily reprogram the AMR to adapt it to changes in the production process. IWI FITS YOU In order to function successfully and autonomously in your production logistics, you must coordinate your needs and your production systems. Our experts work with you and define the right “top module” for your production environment (e.g. belt conveyor, cobot...). The team is there for you throughout the entire project and remains your only contact. ADVANTAGES IWI® takes on tasks with low added value and enables you to have completely autonomous production logistics. Thanks to the direct communication of IWI® with your machines, your ERP and the environment (e.g. sectional doors), the production process runs smoothly and optimizes your lean management. UNLIMITED SOLUTIONS With our expertise in the design and production of automated and robotized special machines, our engineers can offer you THE solution for your specific needs. To ensure that the robot integrates perfectly your production environment, we mechanically adapt IWI® and program it individually.

Die neue JKV zum schnellen & sicheren verbinden von zwei Kabeln in zuverlässiger WAGO Technologie mit einfacher und doppelter Zugentlastung. Stabiles Gehäuse mit bewährter Jacob Technologie erhältlich in 4 Größen für 3-adrige & 5-adrige Kabel.

Die neue JKV zum schnellen & sicheren verbinden von zwei Kabeln in zuverlässiger WAGO Technologie mit einfacher und doppelter Zugentlastung. Stabiles Gehäuse mit bewährter Jacob Technologie erhältlich in 4 Größen für 3-adrige & 5-adrige Kabel.

The industrial inkjet printer JOKER marks quickly and with high resolution. Using solvent ink, the Hi-Res system is able to print precisely on smooth, non-absorbent as well as absorbent surfaces. The intermediate tank and double nozzle channels make the JOKER process reliable in many ways. Particularly for direct labeling on secondary packaging and in the logistics sector. Almost independent of the surface, the JOKER replaces expensive and environmentally critical labels with direct printing.

KannMOTION is a powerful drive with integrated control. “Customized” is not just a buzzword for KannMOTION. Due to its modular principle, only what the customer’s application really needs is integrated. KannMOTION drives are therefore perfectly tailored to the customer requirements. Thanks to its easy handling, high flexibility and optimized costs, the KannMOTION impresses in a variety of areas of application: whether in mechanical engineering, agricultural technology, locking systems or in portable battery-powered tools - the KannMOTION drives cut a fine figure everywhere.

KannMOTION is a powerful drive with integrated control. “Customized” is not just a buzzword for KannMOTION. Due to its modular principle, only what the customer’s application really needs is integrated. KannMOTION drives are therefore perfectly tailored to the customer requirements. Thanks to its easy handling, high flexibility and optimized costs, the KannMOTION impresses in a variety of areas of application: whether in mechanical engineering, agricultural technology, locking systems or in portable battery-powered tools - the KannMOTION drives cut a fine figure everywhere.

KannMOTION is a powerful drive with integrated control. “Customized” is not just a buzzword for KannMOTION. Due to its modular principle, only what the customer’s application really needs is integrated. KannMOTION drives are therefore perfectly tailored to the customer requirements. Thanks to its easy handling, high flexibility and optimized costs, the KannMOTION impresses in a variety of areas of application: whether in mechanical engineering, agricultural technology, locking systems or in portable battery-powered tools - the KannMOTION drives cut a fine figure everywhere.