Exhibitor innovations

The MAC802, MAC1202 and MAC1403 represent JVL’s new generation of integrated DC servo motors. Designed for low-voltage operation from 12–60 VDC (typically 24–48 VDC), they combine motor, controller, power electronics and encoder in one compact unit. This significantly reduces cabling, cabinet size and installation time. Performance data: MAC802: approx. 750 W continuous power, 2.4 Nm nominal torque, up to 7.2 Nm peak, length approx. 156 mm. MAC1202: approx. 1180 W continuous power, 3.82 Nm nominal torque, up to 11.46 Nm peak, length approx. 190 mm. MAC1403: approx. 1500 W continuous power, 4.78 Nm nominal torque, up to 14.34 Nm peak, length approx. 200 mm. Peak power can reach up to 4500 W depending on the model. The speed range is 0–3000 RPM (max. 3600 RPM). Key features: Fully integrated design with built-in servo controller, power stage and battery-free multi-turn absolute encoder. Support for multiple industrial Ethernet protocols such as EtherCAT, Profinet, EtherNet/IP and Modbus TCP. Integrated ePLC for standalone, decentralized motion and application control inside the motor. STO safety function (Safe Torque Off). Robust industrial housing with IP55, optional IP66/IP67, and M12/M16 connectors. Wide selection of interface and option modules: RS485, traditional fieldbuses, digital I/Os, CANopen, IO-Link, wireless extensions and more. Application advantages: With their decentralized architecture and compact, all-in-one design, these motors are ideal for compact machinery, mobile or battery-powered equipment, and modern Industry-4.0 systems. They help to reduce wiring complexity, improve EMC performance and simplify installation.

MADDOX is AI-powered software for digital knowledge management in production. It makes experiential knowledge from maintenance and production available directly at the machine – quickly, comprehensively and accessible at any time. Technicians and production staff receive targeted support for malfunctions, maintenance and set-up processes without having to search for information or wait for experts. MADDOX thus reduces downtime, relieves skilled workers and sustainably increases operational efficiency.

Manufacturing Apps (mApps) within the manufacturing IT ecosystem Modern manufacturing requires a broad range of digital solutions to plan, manage, and execute production efficiently. MPDV’s open platform strategy, the Manufacturing Integration Platform (MIP), enables companies to freely combine manufacturing applications (mApps) from multiple vendors. This open approach creates a powerful ecosystem that delivers substantial value for manufacturers as well as for software developers, system integrators, and machine builders. By eliminating traditional vendor lock-in, the MIP provides maximum independence and supports a scalable, future-ready IT infrastructure for smart factories. Why a platform-based ecosystem matters Digital platforms establish a shared foundation for collaboration among all stakeholders. With its open and integrative design, the MIP allows manufacturing companies to select and connect applications from different providers according to their specific needs. Acting as a central digital representation of production and its associated processes, the MIP serves as a digital twin for manufacturing operations. All connected solutions communicate via standardized web services and a shared, open data model, enabling seamless interoperability and data consistency. This ecosystem approach delivers clear benefits for every participant: Manufacturers gain the freedom to deploy exactly the applications that best support their production — independent of individual vendors. Software developers can concentrate on application functionality while leveraging the platform’s built-in services and infrastructure. System integrators are able to assemble tailored solutions by intelligently combining market-ready applications. Machine manufacturers can easily connect their equipment to manufacturing IT environments and enhance their offerings with integrated digital services.

Take charge of your shopfloor data communications with Matrikon Data Broker (MDB), the one-stop solution for the setup and management of a Unified OT data Layer (UODL) for secure data connectivity throughout your OT networks, across enterprise IT networks, and to the cloud. Overcome complex IT and OT challenges out of the box using advanced Matrikon Data Broker (MDB) functionality that includes: 1. Cloud Communications: set up via the native MQTT Publisher extension for easy cloud vendor integration. (Ex. Azure, AWS, etc.) 2. Firewall and DMZ traversal: seamless, secure OPC UA-based connectivity across nested networks using firewalls and Demilitarized Zones (DMZ). Facilitates inside-out connectivity, a cyber security best practice (via UA Reverse Connect). 3. Consolidation: federate multiple data sources into a single access point. Data source pre-browsing delivers rapid access to source address spaces. 4. OPC Classic support: enables using existing 3rd party OPC classic sources via Matrikon OPC UA Tunneller. 5. Native 3rd Party Connectivity: work directly with 3rd party data sources using MDB Adapters. 6. Data modeling & mapping: user-managed data context for existing and new data sources to make data meaningful for all client applications. 7. Remote management: secure remote deployment and management. Matrikon Data Broker creates a Unified OT data Layer (UODL) that facilitates data connectivity between OT systems and components on IT networks. MDB nodes may be used as spot solutions for specific data connectivity challenges or enterprise-wide OT-data infrastructure projects. Matrikon Data Broker defines a software category called Data Technology (DT) because it eliminates IT/OT gaps and other complex data connectivity challenges “under the hood.” The use of DT enables the creation of a Unified OT data Layer (UODL), a single, scalable, and holistic data connectivity experience enterprise-wide.

A Legacy of Operational Transparency Leadership - From OPC UA and OPC Classic breakthroughs to embedded efficiency, Matrikon relentlessly pursues pragmatic OT data usability innovation and enterprise enablement for maximum industrial impact.

Yaskawa U1000 – Low Harmonics Regenerative Matrix Converter The Yaskawa U1000 is a top-of-the-line frequency inverter based on innovative matrix converter technology. As a direct AC-to-AC converter without a DC bus, it combines three functions in one compact unit: standard drive, harmonic filter, and regenerative unit – with no external components required. Clean Power Quality Thanks to sinusoidal input currents, the U1000 achieves a total harmonic distortion of THDi < 5 % (IEEE 519 compliant) at a power factor of 0.98. This significantly reduces stress on transformers, generators, and cables – eliminating the need for oversizing. Full Power Regeneration Braking energy is fed directly back into the grid and made available to other consumers in the building. Braking resistors that waste energy as heat become entirely unnecessary, significantly reducing fire risk, cooling requirements, and operating costs. Compact Footprint Compared to conventional solutions with separate regenerative units and harmonic filters, the U1000 saves up to 50 % of cabinet space. Connection principle: 3 wires in, 3 wires out – nothing more required. Built-in Functional Safety Integrated SIL3/PLe STO input (TÜV-certified) without external wiring. All common fieldbus systems (PROFINET, EtherCAT, Ethernet/IP and others) are supported via option cards. Maintenance-Free & Long-Lasting The capacitor-free design is engineered for 10 years of maintenance-free continuous operation. Four international awards in Japan, Europe, and the USA confirm the technological uniqueness of this product. Power range: 2.2–500 kW | Supply voltage: 3×380–480 V AC | Protection class: IP20/IP54

MCS – Matrix Control System One of the key challenges in modern production environments is the holistic digital networking of highly flexible robotic cells, manufacturing systems and automated guided vehicles, while mapping all company processes in a consistent digital structure. The Matrix Control System (MCS) was developed precisely for this purpose and supports companies on their path toward the Smart Factory. MCS covers the entire production process – from master data management of articles and manufacturing programs to the planning of manual and automated process steps, as well as detailed diagnostics down to individual production systems. In addition, intralogistics, warehouse management and energy management are integral parts of the system. This allows MCS to go far beyond the functionality of a conventional manufacturing control center. All processes are centrally coordinated, transparently visualized and monitored in real time. This creates a continuous digital process chain that reliably controls both manual and automated workflows. Thanks to its modular architecture, the Matrix Control System can be flexibly adapted to existing requirements and processes. The system can be introduced and expanded step by step – from individual applications to a fully digitalized factory – enabling a scalable and future-proof Smart Factory implementation.

MCS – Matrix Control System One of the key challenges in modern production environments is the holistic digital networking of highly flexible robotic cells, manufacturing systems and automated guided vehicles, while mapping all company processes in a consistent digital structure. The Matrix Control System (MCS) was developed precisely for this purpose and supports companies on their path toward the Smart Factory. MCS covers the entire production process – from master data management of articles and manufacturing programs to the planning of manual and automated process steps, as well as detailed diagnostics down to individual production systems. In addition, intralogistics, warehouse management and energy management are integral parts of the system. This allows MCS to go far beyond the functionality of a conventional manufacturing control center. All processes are centrally coordinated, transparently visualized and monitored in real time. This creates a continuous digital process chain that reliably controls both manual and automated workflows. Thanks to its modular architecture, the Matrix Control System can be flexibly adapted to existing requirements and processes. The system can be introduced and expanded step by step – from individual applications to a fully digitalized factory – enabling a scalable and future-proof Smart Factory implementation.

The ABP measuring system is the simple and fast solution when it comes to pulse synchronization, repeatable position detection and motion measurement, as well as the automation of transport and handling processes. Our system provides you with an extremely space-saving and robust complete solution, including an absolute encoder and an application-specific measuring wheel. * Absolute position encoder * No calibration required * Robust against external stray fields * Typical accuracy ±0.2° Robust, precise, and insensitive – THE innovation for magnetic encoders

The Mechafant is an autonomous mobile robot (AMR) with a payload capacity of up to 1,400 kg. Designed for busy environments with unpredictable obstacles, it navigates safely, flexibly, and reliably through close proximity to humans – the perfect solution for demanding logistics and intralogistics applications. Thanks to its hydraulically driven lifting module with forks, the AMR can pick up and place entire Euro pallets directly from the floor. It can also transfer Euro pallets up to a maximum height of 3,000 mm. Positioning accuracy is less than +/- 10 mm. Pallet position is detected using image processing. Safety and efficiency are certified according to ISO 3691-4. The Mechafant can be reliably deployed in a variety of applications. Integration into existing logistics and production systems ensures smooth operation. Specially developed software handles traffic control, job distribution, and AMR operation. It distributes transport requests to the most cost-effective available AMRs, comparing vehicle routes based on the required travel distance to the destination. A very wide range of applications is possible thanks to the standardized pallet format. Suitable for all types of material transport in production, logistics, and automation. Ideal for bridging large distances or when systems and machines are located far apart and a continuous material flow needs to be established. Please refer to the datasheet for further information.

Mechatronic grippers are in increasing demand for applications ranging from mechanical engineering to medical technology. With its Motiact product line, SMW-Autoblok offers four series designed to make automated gripping more efficient and safer across various industries. Featuring four series of mechatronic 2-finger parallel grippers and a wide range of strokes, forces, and interfaces, Motiact meets the requirements of diverse industries and system architectures. The latest addition to the Motiact series significantly expands range of cobot applications. The MX-U, with its very low-profile design and IP54 protection rating, boasts an extra-long stroke of 52.3 mm per jaw, making it ideal for the flexible pick-and-place of small to large parts. This mechatronic universal long-stroke gripper opens and closes with a force of 300 N and features both an IO-Link and an RS 484 interface.

Axelera M.2 card Axelera AI’s M.2 card, powered by a single, quad-core METIS AIPU, is perfect for constrained devices that require high performance AI inference. METIS M.2 - Key Benefits • High performance M.2 card feature Metis AIPU to enable state-of-theart AI inference in small footprint devices. • A single board can run inference on multiple cameras as well as support many independent parallel neural networks. • A wide range of end-to-end AI pipelines and models are available out of the box. • Hassle free evaluation and software integration thanks to Voyager SDK. • Uncompromised prediction accuracy thanks to advanced quantization tools.